Monolithic slab forms

Eco Form

A slab form designed to hold concrete, rather than lumber pressed into a job it was never built for. The form is the insulation, so it stays in the slab instead of being stripped, stacked and thrown away.

Why it exists

Wood was never designed to hold concrete.

Concrete pump boom reaching over a monolithic slab insulated with Eco Foam board and formed with Eco Form

Dimensional lumber is a framing material. The trade has formed slabs with it for as long as anyone can remember, and every crew has learned the workarounds: brace it, stake it, tape foam to the inside, strip it, stack it, and hope the same boards come back in one piece. Eco Form started from the other end. It was drawn as a form for concrete first, with the insulation, the corners and the height adjustment designed in rather than bolted on.

Below grade

Four things a wood form cannot do

  • Slab edge in section, wood form against Eco Form Two sections through the edge of a monolithic slab. In the wood form section the insulation is taped to the inside face of a timber form; when the form is stripped the tape releases and a vertical gap opens between the concrete and the insulation, marked as a path for heat and water. In the Eco Form section the form itself is the insulation and stays in place, so the insulation runs unbroken from under the slab up the outside face with no gap. WOOD FORM, STRIPPED Slab heat out water in Insulation was taped to the inside face of the timber. Stripping the form is what opens the gap. ECO FORM, LEFT IN PLACE Slab The form is the insulation, so it stays. No joint to release. No gap to find later.
    The gap on the left went unnoticed on finished houses for years, because it only exists after the forms come off and the backfill goes in.

    No gap when the form comes off

    Foam taped inside a wood form lets go when the form is stripped, opening a void at the coldest, wettest line in the building. Eco Form stays in the slab, so there is nothing to strip and nothing to release.

  • Exterior frost protection, butted against overlapped Two details at the outside face of a slab edge. On the left the horizontal frost board butts against the vertical insulation, leaving a joint at the corner through which frost can track; the joint is marked as a crack. On the right the frost board runs up over the face of the Eco Form by two inches, covering the fasteners, so there is no straight path from the soil to the concrete. BUTTED JOINT AT THE CORNER Concrete frost tracks the joint Only as good as the install. OVERLAPPED ONTO THE FORM BY 2 INCHES Concrete 2 inch overlap, fasteners covered No straight path from soil to concrete.
    The exterior frost board laps up the face of the form rather than butting into it, so the fasteners sit behind insulation instead of behind a joint.

    The frost board laps the fasteners

    Wood butts into the assembly and frost tracks the joint. Eco Form laps two inches up the face, putting the fasteners behind insulation instead of through it.

  • Forming a thickened edge, two forms against one Two plan views of a slab corner. The first shows an outer form line and a separate inner form line, both staked, with the gap between them forming the footing. The second shows a single Eco Form line with the inner face already built in, staked only on the outside. OUTER FORM PLUS A SEPARATE INNER FORM Two lines to set, stake and hold true. Backfill both, or they move. ECO FORM, INNER FACE ALREADY BUILT IN corners set first, straights fill between One line, staked on the outside. Backfill optional.
    Set the corners with your best hand, then anyone on the crew can connect them with straights. That is where the install time goes.

    One line to set instead of two

    Your best hand sets the corners and anyone can connect the straights, every wall at once. No interior form, no bracing, and backfill stops being the thing holding the form true.

  • Cover available above the insulation at the exterior Two exterior details compared. With an angled form the top of the insulation sits close to the underside of the siding, leaving only a couple of inches between the required six inch clearance and the foam, which is not enough depth for a driveway base. With Eco Form the insulation lies flat and low, leaving room for a full driveway base or planting soil on the same base as the slab. ANGLED FORM Slab siding above 6 inch clearance from siding a couple of inches of cover, and the wedge is in the way Not enough depth for a driveway base. ECO FORM Slab siding above 6 inch clearance from siding full depth for base or soil Driveway and slab on one base.
    The insulation still has to be covered. Where it sits decides whether a driveway, an apron or a garden bed can go next to the building without a second base.

    Cover left at grade

    Siding warranties want six inches of clearance and an angled form eats most of it. Eco Form sits flat and low, which leaves room for a driveway base, planting soil and a gutter run.

On site

What changes the day you set forms

Same slab, same crew, same concrete truck. Here is what comes off the job.

Assembled ninety degree Eco Foam form corner in the shop

Made, not cut

Ninety degree corners come in the delivery

Exterior and interior corners are supplied, and pieces glue together. Nobody is improvising a corner out of straights at seven in the morning.

Less to set, less to strip, less to store

The saving is structural rather than clever. It comes from the second set of forms you are not setting, the bracing you are not building, and the stripping that does not happen because the form stays in the slab.

  • Top hands set the corners
  • Anyone can fill in the straights
  • No separate interior form
  • Nothing to strip after the pour

And nothing to haul back to the yard and store until it rots.

Send plans for a takeoff →

Close up of Eco Carbon branded XPS board on a slab with radiant tubing

The rest of the system

What else comes on the truck

  • Line drawing of a shield with a check mark

    No dirt work after the pour. With wood forms you pour, strip the forms, lay four feet of exterior foam, then backfill. Here the foam goes down before the backfill, so when the pour is done you pull one 2x6 off the top and walk away. No equipment coming back to flatten anything.

    Read more
  • Line drawing of a telescope on a tripod

    Send plans, get a takeoff. Forms, foam, rebar, lumber and poly, counted off your engineered drawings and delivered together. Plumbing is the only thing not in it.

    Read more
  • Line drawing of blocks landing on a flat board

    Interior footing forms. The old way was to dig the footing and maybe drop foam in the bottom. We supply the form so it becomes a complete system, using a higher psi board where the load goes through.

    Read more
  • Line drawing of circular arrows around a check mark

    85 percent post-consumer recycled polystyrene. The same board as everything else we sell. Recycled usually means discounted. Here it is the reason the board is better.

    Read more

Eco Form questions

Does the form stay in the slab?

Yes. That is the point of it. The form is the insulation, so there is nothing to strip, nothing to clean and nothing to store. A few 2x6 travel to the next pour and the rest goes back to the shop.

What do I still need on site?

Lumber for setting heights on the exterior, stakes, and the usual bracing, which is a small amount because the form holds its own shape. Compare that with a full set of forms in and out, staked and backfilled.

Does the base have to be perfectly level?

It helps, and it is not the make or break it is with other systems. Foam can be ordered extra tall and cut down after the forms are set, so there is a second chance at level right before the pour.

Can you screed off it?

Our own crews do, which is what lets them skip the exterior lumber on some pours. Whether it suits your job depends on the screed, the span and the mix, so ask us about the specific pour rather than taking it as a general rule.

What about the footing under a structural support?

The old way was to dig the footing and maybe drop some foam in the bottom. We supply an interior footing form so it becomes a complete system, using a higher psi board where the load goes through.

Do you supply the whole package?

Yes. Send the engineered plans and we will do a takeoff covering the forms, the foam, the rebar, the lumber and the poly, minus the plumbing, and put it on one delivery.

Are custom shapes possible?

Usually. Awkward geometry on a commercial job can normally be made as a foam form, which most contractors do not know is an option. Send the drawing and we will tell you.

What customers say

Trusted by the crews who pour the concrete

Five out of five across every Google review, from contractors across the Upper Midwest.

★★★★★
I have used them and their materials several times. Not only is their material far better than their competitors but the service is as well. I was in a jam and Caleb hand delivered what I needed within the hour. I highly recommend.
Chet Barnes
★★★★★
Amazing product! It is the only foam we will use beneath our concrete. It performs far better than its direct competitors at a similar price. Service has been excellent, and our materials always show up on time.
Wesley Johnston
★★★★★
EFS is a top-notch supplier. Their high-density eco foam is an excellent new product, strong, clean, and reliable. Great quality materials and service we can count on. Highly recommend.
Braden Massie
★★★★★
Eco foam in my opinion is the only foam worth using. The quality and strength of the foam impresses me every time I work with it and use it. I will be using Eco foam for all of my projects. [excerpt]
Matthew Sundberg
★★★★★
Best foam on the market. Great service and fast delivery.
Collin Pedersen
★★★★★
Solid product and support.
Nick Hogewoning

Who builds with us

  • Rachel logo
  • Contour Trenchless Sewer and Water Solutions logo
  • JM Inc logo

Pick your material, pick your delivery date

Order online or text your reorder. We schedule the drop and it lands on site when your crew needs it.